The Best Way to Cut Metal Roofing Panels in 4 Easy Steps

cut roofing panel post

Do you need to cut metal roofing panels for your next project? If so, you're in luck! In this blog post, we will teach you the best way to do it. It is important to use the right tools and follow the correct steps, or you could damage your roof and yourself in the process. So, what do you need?

Step 1: Gather Your Tools and Materials

The first step in any metal roofing process is to make sure that you have all of the necessary tools and supplies to complete the job. You don’t want to begin the project only to realize you're missing a crucial piece of equipment or material halfway through the project, so let's run through our checklist.

First, you will need some personal protective equipment (PPE) for safety precautions. This includes gloves and goggles to protect your hands and eyes from metal shavings. You will also need a flat surface on which to work, such as a table or the ground. And of course, you will need measuring tools and a marker.

Now let's talk about metal cutting tools. There are several different types that you can use, each with its own pros and cons. Tin snips are popular because they are relatively inexpensive and easy to use. However, they can only handle thin sheets of metal. Metal shears are a step up from tin snips, as their sharp edges can handle thicker sheet metal. But they are also more expensive and can be difficult to use. Angle grinders are another option, and they can cut through metal relatively quickly. However, they create a lot of sparks and can be dangerous if you're not careful. Finally, circular saws can also be used to cut metal, but they require a special metal cutting blade.

So, which one should you use? It depends on your project.

If you're working with thin sheets of metal, tin snips may be the best option. But if you're working with thicker sheets, you may want to opt for metal shears or an angle grinder.

Let's recap! In order to cut metal roofing panels, you will need:

  • PPE (Personal Protective Equipment), such as goggles and gloves.
  • A suitable workplace with a flat surface.
  • Measuring tools and a marker.
  • Your choice of metal cutting tool: tin snips, metal shears, angle grinders, or circular saws.

Step 2: Prepare and Measure the Panel

Now that you have all of your tools, it's time to prepare the metal panel for the cutting process. The first step is to measure the length and width of the metal sheet so you know how much metal you need to cut. Once you have your measurements, use a marker to draw a line on the metal panel where you will make your cut. This will help you stay on track and avoid any mistakes.

Step 3: Make the Cut

Now it's time to actually make the cut! If you're using tin snips, start by cutting along one side of the line you drew. Then move to the other side and cut along that line as well. Once you have made your cuts, you can use a file to smooth down any rough edges.

If you're using metal shears, start by positioning the blade on one side of the line. Then squeeze the handle to cut through the metal. Repeat this process on the other side of the line.

If you're using an angle grinder, start by cutting along one side of the line. Then move to the other side and cut along that line as well. Once you have made your cuts, you can use a file to smooth down any jagged edges on the metal sheet.

If you're using a circular saw, start by positioning the blade on one side of the line. Then squeeze the trigger to cut through the metal. Repeat this process on the other side of the line.

Step 4: Clean Up the Metal Dust

Cutting metal panels can get messy! Once you have finished making your cuts, it's important to clean up any metal dust that has been generated. This can be done with a vacuum cleaner or by wiping down the area with a damp cloth.

Congratulations, you have now successfully cut a metal roofing panel!

The next step is attaching the metal roof panels to the roof. Need help? We've got a guide for that: How to Attach Metal Roof Panels: The Step-by-Step Guide.

AMSI Supply is dedicated to providing everything for the metal roofer. Our blog is filled with guides and tips on everything the metal roofer needs from underlayment to metal roof types.

Check out our articles and Contact Us with any questions or inquiries about our product offerings.